
The cross-sectional organization in Company A called "Environment Committee" carries out the study of basic policies, the grasping of the information both in-house and outside of the company, and the study of measures to deal with environmental issues. "Safety·Environment Control Department" develops and promotes concrete measures concerning pollution prevention, global environmental issues, waste, and energy conservation.
This page introduces specific cases of how various corporations are dealing with the global preservation activities--their attitudes and promotional system, based upon the results of the hearing survey.
Outlining the comprehensive company policy:
‹Chemical products manufacturer A›
Company A's basic policy on environment safety consists of three items listed below.
Action guidelines based on the above basic policy set specific target values for various items.
‹Metallic products manufacturing company B›
Information from each factory is gathered at the Environment Control · Promotion Office. Then the information from one factory is conveyed to other factories and offices so that important information is shared throughout the company.
Shared in-house information:
‹Glass products manufacturer C›
‹Machinery manufacturer D·Electric equipment manufacturer E›
‹Machinery manufacturer F›
Detailed development of measures:
‹Food products manufacturer G›
The method adopted by Company G is unique in that they attempt to quantitate how much each measure or action contributes to the overall goal (how important each measure is to the overall goal).
The Engineering Department of Company G lists four corporate goals: 1) Satisfaction in the factory, 2) Satisfaction of employees, 3) Satisfaction of customers, and 4) Satisfaction in society. They have contribution values of 5,000, 2,000, 2,100, and 900 respectively, which come to a total of 10,000. As each goal is subdivided or broken down to concrete measures in the second phase, contribution value is also subdivided but greater contribution value is given to more important issues.
For each issue defined in the second phase of goal development, a specific measure is developed in order to achieve the goal. Measures are classified into nine areas: 1) production, 2) energy conservation, 3) preservation, 4) working environment, 5) personnel training & projection of required personnel, 6) quality, 7) environmental preservation, 8) information, and 9) public relations. A contribution value is given to each of these measures. Thus, this method allows an overview of measures with large contribution values or high priority measures and permits the employees to understand how much contribution value each measure has in achieving the corporate goal.
The method is characterized by the use of specific numerical values called "contribution values" which serve to bridge between the abstract, ideological, and long-term "corporate goals" and concrete, practical, and short-term "measures." This method permits an easy understanding of how much and in what way each measure contributes to the whole, thereby making accurate and systematic production management possible.
The goal development diagram is posted in each section and department of the factory. The goal development diagram contains a column for the name of the person in charge of each measure for quick reference.
- (1) Manual for wastes reduction activities
‹Chemical products manufacturer A›
- The manual of Company A describes the process of waste reduction; the first is to define the policy for the waste reduction activities; the second, to identify the important actions to be implemented; and the third, to set target values and to gain consensus of all employees. After coming to consensus, the following process is taken. Step 1 is to grasp the real situation of waste for each phase of the manufacturing process. Step 2 is to organize ideas and issues on reduction and to decide on role distribution. Step 3 is designed to determine the effectiveness of the waste reduction and think specifically on how to maintain the improved results. In the case that some issues still remain in Step 3, the process is repeated starting with Step 1 on that particular issue. Furthermore, in Step 4 recycling techniques and new production technology are considered and developed. Step 5 is to gain full understanding of the improved effects and to maintain that improved results on a day-to-day basis. When some issue remains unresolved, the process returns to Step 1. (Diagram) A detailed manual has been prepared for each Step.
By providing such an in-house manual, the information is distributed throughout the company and shared by all employees. It then becomes possible for all departments and factories of the company to carry on the waste reduction activities in a similar way.
- (1) Reduction of waste in cooperation with the material supplier
‹Construction company H›
- A great quantity of materials are brought into a construction site, generating a huge amount of used containers and wrapping materials. Company H requested the material supplier for their cooperation in reducing the wrapping materials. The method of packing each item in a corrugated cardboard box was switched to the repeated use of a carrier rack developed by Company H. In addition, the parts of the lighting fixtures were brought in for assembly on site in the past, but now the material supplier assembles the fixtures in their factory and transports the finished products to the site, using a 'finished product carrier pallet' developed by Company H. Thus, packing in a traditional sense was no longer necessary, resulting in substantial reduction of packing containers and wrapping materials.
There was another problem with the boards. Standard-size boards had been brought to the site and processed there, resulting in a great number of odd pieces. To solve this problem, the working drawings were prepared at an early stage to order the building materials to required size. Thus, processing on the site was kept to a minimum, reducing the amount of waste materials generated.
Every office, both the head and branch, of Company H has an ad hoc committee on proper industrial waste management. Under that committee, another special committee has been organized jointly with other locally affiliated companies. Thus, the system has been established to promote activities in cooperation with other companies.
- (2) Trial manufacture of pavement blocks made of waste
‹Electric equipment manufacturer E›
- After studying the effective use of (semi-conductor sealer resin waste) which is generated in a great quantity, Company E experimented with making decorative blocks of resin wastes to be used for their company building.
They requested a building material manufacturer to try making the blocks and found that the experimental blocks presented no significant difference from pavement blocks sold in the market in property and performance. They used the blocks for their company building.
It turned out that the interlocking blocks already sold in the market were cheaper than the blocks made of recycled material. It became evident, therefore, that many problems still remain in the recycle of waste product. But this experiment triggered the workers to consider the effective use of waste generated in the company.